The new Asphalt Dynamix Test System range

One of the principal performance concerns with asphalt mixture pavements is premature cracking, particularly of surface mixtures. For many years agencies have used the Hamburg wheel test to design more rutting-resistant mixtures. Due to a lack of suitable candidates, a complementary test to produce more cracking-resistant mixtures has been difficult to find.

Balanced mix design developed with the advent of monotonic cracking tests, but there is some concern over their reliability. More fundamental tests such as flexural fatigue are still in general use, but at research rather than routine testing level. The Texas Overlay Test (TOT) has existed since the 70s. It was developed to investigate the reflective cracking resistance of asphalt mixture overlays on concrete pavements. In the test, a Superpave gyratory compactor puck is cut into a pill shape and glued to two platens. They are secured into the overlay machine. A fixed displacement triangular wave with an amplitude of 0.625mm is then applied to the pill. This develops cracks through the center of the pill, which results in a small reduction of the load required to pull the pill apart on each cycle. The curve of this load reduction v cycle provides an indication of the material performance in the road.

Variability in the test results has been a major area of concern with the overlay test in the past. A new approach to data analysis has been developed by the University of Texas in El Paso for TxDOT. It is similar in concept to the methods employed in tests such as I FIT and IDEAL CT, but as the test is cyclical the pill is repeatedly loaded in both tension and then compression. This far more accurately simulates the distresses which occur in the pavement over single shot SCB and IDEAL CT tests. Previously only load reduction was measured in the overlay test, which led to variability. Now the first cycle is assessed as crack initiation and subsequent cycles are analyzed as crack propagation.

Additional improvements were made to the specimen preparation and test procedure. In a Round Robin performed in Texas in November 2021 excellent repeatability and reproducibility were demonstrated between 12 machines at various locations.

key benefits


No.1 Overlay tester in Texas and around the world

Users can have confidence that where knowledge of the Overlay test is high, Cooper/Cox is the preferred machine. Ten years working in Texas gives us an unrivalled knowledge of this test.


Correct, repeatable and reproducible results

The knowledge gained with our extensive work on this test is fed into our Overlay testers. The TXPro is our state-of-the-art Overlay tester.


Low maintenance and reduced operating costs

The TxPro is designed to require very little maintenance. Our advanced EMT1 electromechanical actuator powered by eMotion Technology replaces the previous hydraulic system. A peltier temperature control system replaces the previous heater and compressor based cooler system. The result is no issues with cooling gas or hydraulic oil and filters.


User Experience

The new ergonomic design makes it easier for the user to run tests. A smaller footprint means the TxPro can be used where space is tight, and in mobile labs. Noise levels are minimal due to the removal of hydraulics and a cooling compressor.





ASTM WK26816

(Proposed draft)

main features

  • Market-leading overlay with excellent accuracy and repeatability

  • New ergonomic touch-screen display

  • EMT1 electromechanical actuator produces silent, accurate, repeatable performance

  • Peltier temperature control modules ensure silent temperature stability throughout tests

  • Our technical staff are able to analyze overlay test data

  • Small footprint

main applications

  • Determination of cracking in asphalt mixtures, crack initiation, crack propagation, balanced mix design, specifications, QC/QA

research applications

  • Although the TxPro was designed specifically for contractors and DOT labs it utilizes a sophisticated electromechanical actuator and Peltier temperature control system. If more versatility is required, please inquire.

If you are interested in performing research in a new field that isn’t covered above, contact us, we like a challenge!

Net Weight: 210 Kg

Dimensions (WxDxH): 1119 x 680 x 1080 mm



240V 50/60Hz 1ph




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