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Address: Physical & Shipping 1085 Alpine Way, Colfax Ca. 95713 • Mail P.O. Box 674, Colfax Ca. 95713 • Phone 530-346-8322 • Fax 530-346 6854

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Rolling Thin Film Oven
(RTFO)
Model  CS 325-B
AASHTO Designation T240
ASTM Designation D2872

SPECIFICATION

PARTS LIST 

TECH SUPPORT

MANUAL

F.A.Q.

TROUBLESHOOTING

ORDER FORM

 

rolling thinfilm oven1.jpg 
The rolling thin film oven test is used to measure the effect of heat and air on a moving film of semi-solid asphaltic materials. The results of this treatment are determined from measurements of the asphalt properties before and after the test.

 General Description

The CS325-B precision rolling thin film oven (RTFO) is designed for the specific requirements in the State of California method 346, AASHTO T240 and ASTM D2872.

Repeatability of the test is directly related to the accuracy with the oven temperature can be maintained to the specific standard temperature of 163°C, and the reproducibility of the thermal rise time of the system. The CS325-B has been designed to perform or exceed the specification requirements as detailed by AASHTO and ASTM.

The oven temperature is sampled by a precision RTD sensor exposed to the supervised environment. The thermal mass of the sensor is extremely low having a thermal/electrical time constant measurable in seconds. The controller accepts the signal from the RTD sensor and precisely displays the process temperature while providing an accurate output control signal to maintain the process at the required control point.  The controller operates in the PID mode. It has a programmable auto tune feature which automatically establishes the tuning constants. The PID constants may be fine-tuned by the operator at any time, if desired, and secured from further modification by unauthorized personnel. The controller employs a unique suppression feature which allows for the quickest response time without excessive overshoot. Dual 4 digit displays allows viewing of the process temperature and set point simultaneously.


  
 

   
The CS325-B Rolling Thin Film Oven is double walled and designed to conform exactly to the AASHTO and ASTM  specifications.

Please see below.
 

 
 INTERIOR VIEW
Net Weight 
Shipping Weight 
Overall Dimensions 
Shipping Dimensions
254 lbs. 
380 lbs. 
40"W 36"H 26"D 
48"W 46"H 35"D
SPECIFICATIONS
Construction 16 gauge welded steel exterior. 
18 gauge corrosion resistant stainless steel interior.
Insulation 3-1/2 inches of high density fiberglass insulation
Controller Programmable micro processor UL listed
Display Temperature - 4 digit red LED's 
Set point - 4 digit green LED's
Thermal Protection Prevents oven from overheating in the event of control failure
Temperature Range Ambient to 200°C
Vents Double exhaust vents for dissipation of expended volatile  from specimen
Flow Meter Range 200 - 14000 ML/MIN
Air Pressure Gauge Range 0 - 100 P.S.I.
Air Flow Adjustment Needle valve (long taper)
Heat Exchanger 5/16" dia. copper tube
Blower Motor Model - Grainger 6K092 Thermal protection (manual reset)
Rack Motor and Gear Reducer Model - NSY-12RG Bodine Protection (fuses) Or Breakers
Voltage 240v AC 50/60 Hz, single phase, 15 amps, 3500 watts


CS325 B Rolling Thin Film OVEN (RTFO)
PARTS LIST

Item #       Item Description 

325:01A...Bodine Rack Motor 60cycle 
325:01B...Dayton Rack Motor 50cycle 
325:02......Heating Coil 
325:03......Power Switch 
325:04......Sample Rack Switch 
325:05......Blower Switch 
325:07......Sample Rack Assembly 
325:08......Sample Rack Spindle Bushing (1 set) 
325:09......Blower Motor- 60 Cycle 
325:10......Blower Motor Flexible Coupling 
325:11......Blower Spindle Housing 
325:12......Blower Shaft-3/8 Diameter 
325:13......Blower Bushings (1 set) 
325:14......Squirrel Cage 
325:15......Top Motor Mount 
325:16......Air Heating Copper Coil 
325:17......Flow Meter 
325:18......Air Gauge 
325:19......Flow Meter Adjustment Valve 
325:20......Bodine Rack Motor Bracke 
325:21......Air Regulator 
325:22......DC Motor Control Bracket 
325:23......SSR Cydom D2425 
325:24......DC Motor Control Adapter 
325:25......Main Temperature Controller 
325:26......Sample Bottles-Clear 
325:27......Sample Bottles-Frosted 
325:28......Air Nozzle 
325:29......Sample Rack Shaft 
325:30......Sample Rack Fingers-(set of 8) 
325:31......Transformer 
325:32......Rack Spindle Housing ( bearings not included ) 
325:33A...Silicon Gasket for Door (per inch) 
325:33B...Silicon Gasket for Door Glass (per inch) 
325:35......Plastic Handle for Door 
325:36......Handle Assembly ( includes plastic handle ) 
325:37......Silica Gel 1-1/2 LB Can 
325:38......SPyrex Plate 
 

Item #       Item Description 

325:39...Thermometer 
325:40......Chain ( please specify oven cycle ) 
325:41......Transite Plate 
325:42......Latch-Set Inside (1 set) 
325:42A...Latch Housing 
325:43......DC Blower Motor 
325:44......DC Motor Control 
325:45......BloweR Safety Door Switch 
325:48......Hi-Lo Sensor Thermistor 
325:49......Wiring Harness 
325:51A...Main RTD Sensor 
325:51B...RTD Sensor ( Modification on late 95B Model) 
325:53......Controller-Series B 
325:54......Plastic Micro Switch Cover ( Red, Blue, Yellow) 
325:55......Jar Tongs 
325:56......Complete Oven Controller 
              Includes :      ( Controller, Wiring Harness, Flow Meter, 
             Air Gauge, Flow Valve, Air Regulator, RTD Control,
             Thermal Shut Down) 
325:57......Rebuild Oven Front Door 
325:60......Control Card OMD-00003 
325:61......CS325 Operations Manual 
325:62......Dry Air System Complete 
325:63......Precision Thermostat Switch
                 (Triax 2N6146 9 Shut Down) 
325:65......Blank Front Panel 
325:86......Wilkerson Dryer Desiccant 
325:87......Wilkerson Filter, Coalescing 
325:90......Wilkerson Air Line Filter 
325:91......Wilkerson Separator Condensate 
325:92......Gilmount Mass Flow Control 
325:93......SSR 
325:94......Jar Cooling Rack 
325:95......Bottle Scraper 
325:96......Fuses 
325:97......Oven Retrofit 
325:98......Complete New Door 
325:99......Flow Meter Calibration 
325:100...Moisture Indicator Lens 
325:101...Fuse Brackets 
325:102...Flow Meter End Caps 
325:129A..Bronze Thrust Bearing 
 


TECHNICAL SUPPORT

Technical Support is  provided to all of our customers FREE of charge. You can reach our Technical Staff through E-mail or contact them by phone. Our Colfax, California, office is open between 8 am and 5 pm, Pacific Standard Time, Monday thru Friday, excluding national holidays

 Qualified Technicians:

Denis Longnecker                 Phone: #530-346-8322 Ext.16

 Note:
     Please allow a 48 hour response time for E-mail support questions. For quicker feedback, please include a phone number where you can be reached during our business hours. 

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MACHINE MANUAL

Manual
PDF: 194 KB / 27 pages

DTB48 Temperature Controller User Manual
PDF: 1833 KB / 13 page

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Frequently Asked Questions

1. Power Requirements ? See Page 4 in the User Manual
2. What is the Max. Air Pressure ? Air supply to this unit should not exceed 125 P.S.I.,  See Page 4 in the User Manual
3. What P.S.I. should I set the Regulator to ? Turn regulator until Pressure Gauge reads 50 P.S.I., See Page 4 in the User Manual
4. Has the Flow Meter been Calibrated ? Yes, to 4000 ml we calibrate before shipping,  See Page 24 in the User Manual
5. Do we offer On Site Service ? Yes, Please call (530)346-8322 for On Site Service Quotation.
6. Can I Mount a Hood Vent to Oven ? Yes, as long as it doesn't Touch the oven or interfere with the performance of Oven.
7. Witch RTD should I be using ? See Page 19 in the User Manual

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TROUBLESHOOTING

Note:
In case of apparent malfunction, please check the following points first.

1. Noisy Rack Motor ? Check chain for adjustment, the Sprocket on the Rack may be tight (adjust to .020), or you may have a bad motor.
2. Noisy Blower Motor ? Check Graphite Bushings (they may be worn), Squirrel cage may be out of balance or it needs to be tightened, Improper adjustment, Bad Motor.
3. Rack will not Turn ? Bad Rack Motor, Check fuse, Sprocket is loose on Motor, Bad Rack Switch
4. Power on, but no Heat ? Bad RTD Sensor, Bad connections to heating coils, Check Fuse, Bad Switch, Check for broken wire from RTD to Controller
5. No Power to Oven ? Check wiring from your service panel to oven, Check Fuses, See Schematic for your Oven Page 20,21

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